Johnson Controls Metasys upgrade drives improved operations energy savings at NMMU

High demand for remote multi-campus management, energy management.

May 12, 2014

Nelson Mandela Metropolitan University (NMMU) is a South African higher education institution located along the country’s south eastern coastline in the city of Port Elizabeth. It offers vocational training and professional degrees up to doctoral level, has six campuses and approximately 27,000 students. The main NMMU campus is built on an 720-hectare nature reserve. The South, North and Second Avenue campuses are all situated close to the beach. The Bird Street Campus is in the Central Business District of Port Elizabeth, while the Missionvale Campus is 20km away from the Main Campus. The George Campus is 300km further west along the coast.

High demand for remote multi-campus management, energy management

The former University of Port Elizabeth installed a Johnson Controls Metasys building management system (BMS) in the 1970’s. In 2005, NMMU was formed through the merging of three institutions: the University of Port Elizabeth, the Port Elizabeth Technikon and Vista University. After the merger, NMMU found itself challenged to adequately manage an additional 140,000m2 of geographically remote administrative, lecture, research, and residential facilities so in 2006, the Metasys BMS was expanded to incorporate the additional sites. In 2008, spurred by an energy crises in the country which has seen energy costs continue to escalate sharply, the need to incorporate energy management across all campuses became a priority. Upgrading of the entire BMS took place in 2012, with improved electrical metering, full remote management, energy management and detailed reporting.

“We needed a BMS solution that would assist us to manage a multi-campus facility. It had to be simple and easy to manage, and it had to go beyond alarm response and managing building comfort levels to incorporate energy management.” says Peter Peters of Technical Services at NMMU.

NMMU’s Facilities Management Department worked with ITD Airconditioning, an approved Johnson Controls Building Controls Specialist (ABCS), to upgrade the entire system to the latest Web-based Extended Application and Data (ADX) system and to install new Network Automation Engine (NAE) controllers. The upgrade took place over eight months, with the hardware change followed by the installation of new software onto the NMMU servers and the development of more than 130 graphic pages. The Johnson Controls Energy Essentials reporting package was also installed for enhanced and automated electrical consumption reports.

Driving operations, getting results

The BMS is used in the day-to-day operations of the university. It monitors and controls electrical consumption; street and walkway lighting; heating ventilation and air conditioning equipment; hot water generation at residences; fire alarms; critical equipment alarms; and climate control chambers used in research areas and laboratories. The Johnson Controls Metasys BMS is also an important element of the energy management programme implemented by NMMU. With more electrical meters directly connected to the BMS, consumption can be measured more accurately, maximum demand usage monitored and load shedding implemented to meet maximum demand targets – all in real-time. The ability to monitor the overall and sub-metered energy consumption of each individual building has proven an important element of the success of the energy management programme.

To date, approximately 50 of the identified 100 metering points have been installed. The target date for completion is 2016. Nonetheless, over the last six months approximately 10 percent has been cut from NMMU’s energy bill. This is over and above the fact that energy consumption increased in the same period, with approximately 11,000m2 of new buildings having been constructed and student numbers having continued to climb. The actual savings made are therefore much larger.

As more meters are installed and the university’s load shedding abilities increase, the university hopes to achieve greater savings, supported by green campus initiatives offering students incentives to achieve targets.

An energy management committee has been formed, with ITD Airconditioning assisting with implementing identified initiatives, continually refining targets and the responsiveness of the system.

NMMU will achieve full return on its investment in the Metasys BMS upgrade in one year, measured in energy savings alone. What is more vital for the university, however, is the additional control and accompanying savings in time and manpower that the remote monitoring and management capability of the BMS provides. Says Peters: “Building management systems directly impact multiple aspects of NMMUs operations, from creating a comfortable environment for teaching and learning, to ensuring control of sensitive environments for research purposes, managing energy use in residences, driving security and, an increasing important factor, managing costs. The Metasys BMS is an invaluable tool— without it we would not be able to effectively manage the buildings on the university’s multiple campuses.”